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Top 4 pharmaceutical packaging pain points faced today

4 mins

A smooth-running pharmaceutical industry is crucial for the wellbeing of our society. It ensures the effective and safe distribution of drugs, responsible for improving and saving the lives of many across the world.

Medications of such importance are often highly sensitive and must be packaged and handled with care to maintain efficacy and safety. From temperature changes to counterfeits and damage during transit, there are several points to consider.

In this article, we highlight four packaging pain points faced by pharmaceutical companies today, and how your business can overcome them.

1. Maintaining the medicinal value of products

Preserving the efficacy and safety of pharmaceutical products throughout their shelf life is a critical concern that directly impacts patient health and treatment outcomes. Pharmaceutical products often contain active ingredients that are sensitive to environmental factors such as temperature, light, and moisture.

These elements can cause chemical degradation, reducing the drug's potency and safety.

Different pharmaceutical products require different packaging solutions to maintain their efficacy and shelf life. These challenges and solutions vary depending on the specific sensitivities of each product.

Pharmaceuticals that are sensitive to temperature changes, such as vaccines, must be packaged in temperature-controlled solutions.

From the use of insulating liners and refrigerant bricks to dry ice and polystyrene EPS boxes, there are several solutions employed to maintain the required temperature ranges of sensitive pharmaceuticals.

At Swiftpak, we provide expert temperature-controlled packaging solutions that ensure the integrity and safety of pharmaceutical products throughout their journey. Our extensive range of packaging solutions are designed to cater to the specific needs of temperature-sensitive pharmaceuticals. From frozen to chilled, speak to our expert team and discover how we can help deliver your pharmaceuticals with precise temperature control.

2. Meeting sustainability demands

The pharmaceutical industry is increasingly pressured to adopt sustainable packaging solutions due to growing environmental concerns and consumer demand for eco-friendly practices.

Traditional packaging materials often contribute to environmental pollution, prompting companies to seek alternatives that reduce their carbon footprint.

Sustainable packaging solutions include recyclable and reusable packaging, as well as the use of renewable resources. Implementing these solutions not only helps in reducing environmental impact but also aligns with regulatory requirements and enhances brand reputation.

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3. Preventing counterfeit products

The presence of counterfeit pharmaceuticals has become a global dilemma, posing threat to an effective health care system. Fortunately, there are steps businesses can take to minimise the chance of counterfeits occurring.

A successful tamper-evident taping solution is a cost-effective and reliable way to deter any criminal activity during the transportation of pharmaceuticals. Reinforced Self Adhesive Paper Machine tape offers a clean and eco-friendly way to prevent counterfeit products. By creating a tamper-evident seal, these tapes provide a visible indication of any unauthorised access attempts. This deters counterfeiters by making it clear when a package has been tampered with, as the tape will display a custom message or a "VOID" indication if disturbed.

Bespoke cartons can also be used to fold into tamper-evident boxes that provide another level of security. Take the below for example – a bespoke design creates no way of accessing the product without damaging the box. An easy way to prove that a product is genuine.

4. Handling & transportation

Ensuring the safe and efficient transportation of pharmaceutical products is a complex challenge due to the stringent requirements for temperature control, security, and timely delivery.

Products must be protected from physical damage, contamination, and environmental fluctuations during transit.

However, it’s not always this straightforward with pharmaceuticals. When dealing with glass vials, protection must be reinforced to avoid any damages. To overcome this, bespoke stratocell inserts can be designed to maximise interior cushioning in a cost-effective way.

Tilt indicators can also be used to deter and detect whether a package has been tipped or turned upside down during transit, which is crucial for certain pharmaceuticals that must remain upright.

Pharmaceutical packaging solutions from the experts

At Swiftpak, we specialise in supplying safe and secure pharmaceutical packaging solutions. With over 45 years’ experience, we have the knowledge and experience needed to recommend the very best solution for both your product and business needs. Why not get in touch with our expert team today and find out how we could take your pharmaceutical packaging to the next level.